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Behind the Scenes: Where LIYON Power is Born ⚡

Those who explore the world on two wheels rely on a single component that keeps all the electronics alive in the background: the motorcycle battery. When you buy a LIYON battery from AYS Motors, you're not just choosing a product – you're choosing absolute high-end engineering and state-of-the-art manufacturing expertise directly from one of Asia's most advanced battery factories.

Join us on a journey behind the scenes of the LIYON production facility in China.

A Factory of Superlatives: Quality Through Scale

First impressions aren't deceiving: the birthplace of your motorcycle battery is a gigantic, ultra-modern industrial complex. LIYON leaves absolutely nothing to chance in manufacturing. The sheer numbers speak for themselves:

  • Over 153,000 m² production area: A highly specialized area completely designed for precision, cleanliness, and maximum efficiency.

  • 1,000+ qualified experts: A well-rehearsed team of engineers, developers, and production experts ensures that every detail is perfect every day.

  • More than 30 years of experience: Three decades of continuous research and development are encapsulated in the cells of your battery.

  • 40,000+ batteries daily capacity: A huge production volume that meets global demand – yet each individual piece is treated like a masterpiece.

  • Strict Quality Controls (307+ Item Tests): Before a battery is packaged, it undergoes over 307 individual tests. Every cell, every casing, and every electronic component is thoroughly inspected.

The In-House Manufacturing Process: From Raw Material to Peak Performance

The biggest secret behind LIYON's reliability? True in-house production. LIYON owns and controls every single processing unit on the production line. There are no cheaply sourced components – everything is created under one roof.

1. Continuous Casting & Rolling

It all begins with the grids inside. A special rolling process reduces the internal resistance of the plates by 20% to 30%. The result? An extremely high CCA value (Cold Cranking Amps). This means your bike starts immediately, even in freezing temperatures.

2. Lead-Acid Battery Plates

Plate production is fully automated, guaranteeing an extremely uniform coating. The plates are high-strength and specially designed to be shock and vibration resistant. Perfect for adventure bikes that are ridden off-road on rough gravel.

3. The Automatic Assembly Line

Human error is minimized here by robotic technology. Automated assembly line work ensures uncompromising product consistency. The welding and sealing processes are so precise that the battery remains absolutely leak-proof and capacity-stable for years.

4. The High-Tech Battery Warehouse

After assembly, the batteries are moved to a climate-controlled, dust and moisture-protected warehouse. This ensures that the chemical structure of the batteries remains absolutely stable until they begin their journey to us in Europe.

5. Formation and Charging Workshop

The last and most important step: In a huge, independent charging workshop, the batteries are formed and charged for the first time. This extremely precisely controlled cycle ensures that the material develops its full capacity, achieves a long lifespan, and arrives at your door "Ready to Ride."

Why AYS Motors Relies on LIYON

At AYS Motors, we only sell equipment we stand behind 100%. If you're out in tough terrain or planning a long tour, you can't afford to worry about power.

LIYON combines the gigantic production power of a global market leader with the attention to detail of a craft manufacturer. Over 30 years of experience, 307 individual tests per battery, and seamless in-house quality control guarantee that your motorcycle will start. Every time. Reliably.

Discover LIYON's premium batteries in our shop now and give your bike the ultimate power upgrade!

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